“Dynamic Analysis of Induced Draft Fan Foundations”

by
Patty B. Warren, P.E.
Southern Company Services
Birmingham, AL
 

Abstract
The foundation design for an induced draft fan requires dynamic analysis of the foundation system to demonstrate the fan vendor's vibration criteria is satisfied.  Unbalance of the fan rotor can produce significant vibration if the fan operating speed coincides with a resonant frequency of the fan foundation system.  These vibration levels can increase the maintenance cost, reduce performance, and even damage the equipment.

To adequately perform the required dynamic analysis, the analysis must include the dynamic effects of the soil/foundation/rotor assembly.  The bearings, bearing supports, foundation and soil all contribute to the system dynamic response caused by the fan rotor unbalance forces.  This GT STRUDL analysis for the I.D. fan foundation design for Plant Bowen Units 3 and 4 involves the combination of these various components and their unique dynamic properties.

The final GT STRUDL model included the dynamic properties of the fan model and the soil/ foundation interaction analysis with a model of the concrete foundation.  The foundation was modeled using 3-d solid elements with massless rigid links attached to the c.g. of the soil/foundation, as well as to the bearings of the rotor model, the coupler, the fan housing and to the motor.  This combined model was created to simulate the entire soil/foundation/fan system and to analyze for resonant conditions as well as for maximum vibration amplitudes at the bearing.

The complexities of this model provided an opportunity to utilize many of the more advanced features offered by GT STRUDL.  These include:  the ability to combine member types, the input of damping properties using matrix damping and the ability to input stiffness properties in matrix form (for oil film, pedestal, bearing, soil).  The analysis was performed for an operating range of 20% to 100% of the top operating speed.  With the stiffness and damping characteristics defined for the various frequencies, a transient analysis was performed to obtain response displacements which were evaluated against the peak-to-peak allowable of 0.125 mil per ounce of unbalance.

The purpose of this presentation is to discuss the optimization of the GT STRUDL capabilities to be used for the analysis of this combined system.  The GT STRUDL support group worked closely with me to resolve several technical issues.  These issues and the basis for the analysis approach will be presented.
 
 


Biographical Data
 
Ms. Warren has been a Senior Engineer with Engineering Mechanics, Southern Company Services for 3 years performing structural analysis and design for static, dynamic and seismic loading on power plant structures.  Previous work experience includes analysis and design for large industrial structures in pulp and paper industry with particular emphasis on dynamic analysis of rotating machines, as well as stress analysis for piping and pressure vessel systems in power industry.

Education
BA  Civil Engineering, Vanderbilt University, 1977

 

To view the entire presentation on-line select the following PowerPoint Presentation file:

Warren 2002.ppt
Date: 6/21/2002 
Size:  11,108KB